There is also an area in the manual where it is possible to check engine timing after the cam install. Discussion in freightliner forum started by verdel, dec 20, 2016. Cam gear retaining tool detroit diesel series 60 otc tools. We help you find the heavy duty truck parts that you need. To determine if repair or replacement of the bull gear and camshaft idler gear assembly is necessary, perform the following procedure. Check out 53 detroit series 60 camshaft parts for sale. Detroit series 60 in frame rebuild part 12 installing head, cam and rockers. Pin will drop into crankshaft locating hole, placing the no. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Detroit series 60 in frame rebuild part 4 camshaft removal gordon robertson diy. Search our giant inventory of corenewrebuiltused detroit camshafts for sale online.
Detroit diesel series 60 common problems and failures. Category listings detroit 60 series gear case and timing. Detroit series 60 in frame rebuild part 4 camshaft. Detroit diesel series 60 engine fitzgerald glider kits. The timing reference sensor trs is an electronic component that is mounted to the left side of the gear case, near the crankshaft centerline. The series 60 was first major diesel engine that did open the lead cam on the bigger bore. Detroit diesel camshaft detroit diesel series 60 camshaft series 60 camshaft detroit diesel reman camshaft detroit diesel series 60 reman camshaft reman. Detroit diesel j42749 injector timing tool series 60. Checking detroit ser 60 tdc discussion in freightliner forum started by verdel, jan 8, 2017. When youre replacing a detroit diesel series 60 camshaft, its crucial to use parts capable of lasting and performing to oem standards. Need help with your detroit diesel 60 series engine.
Camshaft timing, valve lash, injector height, and jake brake lash are all very important. The tool installs into the gear case, engaging one of the lightening holes in the camshaft. Could the timing be out a notch or two and is it possible. The series 60 camshaft is located on top of the cylinder head, just below the valve cover. Detroit series 60 in frame rebuild part 4 camshaft removal duration. Crankshaft alignment tool detroit diesel series 60. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing. Detroit diesel series 60 common failures and problems. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaf t assembly from movement.
This direct replacement camshaft position sensor matches the fit and performance of a failed original equipment sensor to restore proper engine. They prefer to invest their idle time to talk or hang out. Cummins isx injector cam gear puller quality aftermarket. Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. How to check the gear train timing without taking the gear train cover. Camshaft timing, valve lash, injector height, and jake brake lash are all very important specifications that must be followed closely in order to optimize the performance and service life of any detroit diesel engine. Detroit diesel series 60 engines equipped with ddec iii or ddec iv electronic control systems are identified by a k in the sixth position of the model number. We have 3 detroit diesel 60 manuals available for free pdf download. We carry premium replacement parts and guides to help you understand the parts you need. Disassembly will require timing of the camshaft gear again.
Install a heavy duty gear puller capable of withstanding the 48260 kpa 7000 psi required to remove the gear from the camshaf t. How to check the gear train timing without taking the gear. Setting your timing marks on your dual overhead cam on. Detroit series 60 in frame rebuild part 12 installing. Torque camshaft cover bolts to 5666 nm 4448 lbft torque all camshaft cap bolts and stud bolts to 126146 nm 93108 lbft. We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11. Atc j45946 detroit diesel 60 series cam gear alignment fixture. Detroit series 60 in frame rebuild part 12 installing head, cam and rockers gordon robertson diy. Detroit diesel cummins caterpillar duramax ford ps 6. If the thrust plate stayed in the front cover while the cam was replaced and did not fall down any, it would still be in time. Discussion in general industry questions started by ms0115.
Diy and save yourself some money and have a better running. Page 15 for series 60 engines equipped with compact gear train assembly install camshaft bearing caps as follows. Shop detroit diesel series 60 camshafts at highway and heavy parts. The detroit diesel corporation started in 1938 as a part of general motors, but its now part of the tognum and daimler ag companies. Detroit diesel 53 series camshafts showhide details we stock new and remanufactured camshafts and bearing assemblies for detroit diesel 253, 353, 453, 6v53, and 8v53 natural and turbocharged engines. Series 60 diesel engine by detroit diesel features an innovative design that improves fuel economy and performance while reducing emissions. How do i time camshaft on a 2005 detroit 60 series engine answered by a verified technician.
While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the. Detroit diesel series 60 service manual pdf download. I had to replace the camshaft and after replacement the truck has no power. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single. Install three bolts inside camshaft gear cover, hand tighten to prevent seal damage. This alignment pin tool is used to ensure proper crankshaft alignment while checking camshaft timing and servicing. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic. To seat the cover, torque the three inside camshaft gear cover bolts to 10 nm 7 ftlb.
A step by step guide on how to run and overhead on a detroit 60 series engine. It is possible to turn the cam gear on some 60 series and get it a tooth or more out of time. When an engine is out of time, the camshaft timing can be checked by following the camshaft timing check procedure. Additionally valve timing can be affected as much as 3 degrees when there is as little as. Detroit series 60 in frame rebuild part 12 installing head, cam and.
See figure flowchart for repair or replacement of bull gear and camshaft idler gear assembly. Detroit series 60 series 50 camshaft timing specifications how easy reading concept can improve to be an effective person. The ddec iv got up to 575 hp before being replaced by the 14. J45946 into camshaft gear cover and camshaft gear, making sure the pin on the tool is entered into the timing hole in the back of the camshaft. On sep 12, 2009, a question titled effects of cam timing one tooth out. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. Flowchart for repair or replacement of gear train and engine timing part 3 of 3. Detroit performance diesels detroit diesel series 60. Detroit diesel dd15 dd16 engine timing tool set tdc locating pin fuel line socket barring and camshaft timing tools heavy duty w47058090900 w470589104000 w470589001500 j 46392 w470589046300 alt. The original series 60 detroit diesel turbo people thank you for taking the time to visit a website that will change your opinion on detroit diesel series 50 and 60. Series 60 2002 engines are equipped with a new compact gear train assembly.
Detroit 60 series full service, diy step by step guide oil, oil filter, fuel filter change duration. Detroit series 60 in frame rebuild part 14 valve adjust, running overhead. As gonefishen said it,s the same as a two stroke except on a series 60. This electronically controlled engine has a favorable. Check out detroit series 60 cam gear parts for sale. Flowchart for repair or replacement of bull gear and camshaft.
Detroit series 60 in frame rebuild part 4 camshaft removal youtube. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining bolt without damage. Additional service information is available in the detroit dieselseries 60. M308 detroit diesel 60 and 50 series camshaft timing tool. There are millions of detroit diesel series 60 engines still on the road today and it is extremely easy to remanufacture detroit diesel series 60. Detroit series 60 in frame rebuild part 14 valve adjust, running. For your convenience, please use the product links below to shop our inventory. Detroit series 60 in frame rebuild part 4 camshaft removal. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Cyl no 1 at tdc then i will measure the injector cam roller lift at tdc. Bull gear detroit diesel series 60 reman camshaft bearing detroit diesel series 60.
1597 397 794 1389 765 1524 836 1068 1531 701 1471 835 153 912 467 1029 1593 365 1024 108 1285 1246 2 1278 1180 95 1617 1264 988 1025 528 1214 384 619 1249 808 959 609 214 762 1029 549 794 652 1192 283 1240 1222